Creative

Champmulti 400/600

admin — Tue, 18 Oct 2016 09:52:34 +0000

Champmulti 400/600

Salient Features :

CHAMP MULTI- 400 and CHAMP MULTI- 600 are Multi process welding outfits with Inverter based welding power source.
The IGBT power module, High frequency transformer and fast recovery diode are used as key device for power conversion and transmission to assure better Efficiency and performance.
The welding power source has both constant current (CC) and constant voltage characteristics (CV), which are suitable for MMA and MIG/MAG and FCAW applications.
Set output parameters are constant against input supply variations.
Power source is protected against single phasing, under voltage, over voltage, short circuit and temperature rise.
Water cooled version available for CHAMP MULTI 600 as option.
MMA process with this outfit is most suitable for all kinds of electrodes including CELWEL for fabrication work, pipe welding, site construction etc.
GMAW process is suitable for welding in semiautomatic/ automatic mechanism for welding MS, SS and Al materials with Solid and Flux core wires (FCAW Mode).
Both the models can operate with single point Synergic control in MIG/MAG mode.
The complete system consists of Power Source, wire feeder, torch and inter connecting cables and control cables between wire feeder and power source.
Available with both Gas cooled and Water cooled MIG Torches for 600 Amp model.
High efficiency (>85%).
Single point Synergic control in GMAW.
User friendly Digital front panel and analog remote controller CHAMP MULTI- 400 and CHAMP MULTI- 600 are Multi process
Auto “Weld Stop” when welding torch is taken away from work piece.
2T, 4T and SPOT and Multi Spot operating modes in MIG Mode as well as FCAW mode Dynamic Inductance adjustment in GMAW process and Arc force adjustment in MMA process for better arc control.
Crater voltage and Crater current adjustment through digital panel.
Unique feature of Pinch-off pulse to avoid globule formation.

Welding Cables

admin — Tue, 18 Oct 2016 09:19:08 +0000

Welding Cables Double Insulated, Extra Flexible, Orange and Black Jacket

FEATURES :

Based on CENELEC HD 22-6 31, VDE 0282 ,IEC 245-6, IS 473, BS 638-4.
Outstanding toughness & durability.
High resistance to cuts , tears & abrasion.
Resistance to oil , solvents and chemicals.
Excellent ozone and weather resistant.

APPLICATIONS :

Welding : Designed for the secondary (high current) connection to automatic or hand – held metal arc welding electrodes. It is suitable for flexible use under rugged conditions, on assembly lines and conveyor systems, in machine tool and automatically operated line and spot welding machines.

Power : Earthing/return leads, power feeds to electrolytic plating process, Busbar connection, transformers, generators, aircraft servicing equipments etc.

CONSTRUCTION :

Conductor : High conductivity, bare annealed copper flexible conductor.
Sheath : Double sheathed with specially developed thermoplastic Elastomer (TPR/TPE), outer layer is orange coloured.

CURRENT RATING :

The maximum current ratings of flexible welding cables for different duly cycles are based on an ambient air temperature of 25 C and a maximum conductor temperature of 90 C. The percentage duly cycles for various processes and applications are as follows:

1	Automobile Welding	:	up to 100%
2	Semi-automatic welding	:	30% to 85%
3	Manual Welding	:	0% to 60%
4	Very intermittent or Occasional Welding	:	up to 20%

VOLTAGE DROP :When total cable lengths in excess of 15 mtrs., are involved , it may be necessary to use cables of larger cross section to ensure that the voltage drop is not excessive and welding currents are maintained at adequate levels.

Cross – Sectional area	Max. Conductor resistance at 20⁰C	Nominal Thickness of sheath	Min. Overall diameter	Max. Overall diameter	Current Ratings
					Welding Application					Non Welding Application
					Duty Cycle					Non Welding Application
					100%	85%	60%	30%	20%
mm²	ohm/km	mm	mm	mm	amp	amp	amp	amp	amp	amp
10	1.91	2.0	7.8	10.0	105	115	135	190	235	110
16	1.21	2.0	9.0	11.5	135	145	175	245	302	138
25	0.78	2.0	10.0	13.0	180	195	230	330	402	187
35	0.554	2.0	11.5	14.5	225	245	290	410	503	233
50	0.386	2.2	13.0	17.0	285	310	370	520	637	295
70	0.272	2.4	15.0	19.0	355	385	460	650	794	372
95	0.206	2.6	17.5	21.5	430	470	560	790	961	449
120	0.161	2.8	19.5	24.0	500	540	650	910	1118	523
150	0.129	3.0	21.5	26.0	580	620	740	1040	1297	608
185	0.106	3.2	23.0	29.0	660	715	850	1200	1476	690
240	0.0801	3.4	27.0	32.0	710	770	916	1296	1587	744
300	0.0641	3.6	30.0	35.0	800	850	1035	1450	1790	840
400	0.0486	3.8	33.0	39.0	925	1000	1195	1690	2070	970

Rating factors for variation in ambient temprature

Ambient temperature°C	20°	25°	30°	35°	40°	45°	50°	55°	60°	65°
Rating Factor	1.04	1.00	0.96	0.91	0.87	0.82	0.76	0.69	0.64	0.57

Maintenance & Repair Products

admin — Tue, 18 Oct 2016 08:54:17 +0000

Maintenance & Repair Products

We offer state-of-the-art welding products in manual and semi-automatic range for joining (ferrous & non-ferrous metals), wear facing, brazing, soldering, solid & flux cored wires, MecaTec cold repair compound and fabrication consumables. Benefit from our optimum solutions in Welding and Wear Protection.

Arc & Gas Consumables
EWAC Cold Compound System
EWAC Teromatec Product Range
EWAC Thermal Spray Powders

Stainless Steel Welding Wires TIG Wires

admin — Sat, 01 Oct 2016 11:37:01 +0000

TIG Wires

Gas Tungsten Arc Welding (GTAW) or otherwise referred as Tungsten Inert Gas (TIG) welding has versatile applications and produces weld quality of high standards. In fact, a precise job can be easily carried out by a skilled welder with the help of a TIG welding machine. The stainless steel TIG welding wires of Venus Wire Industries Pvt. Ltd. have been the most preferred material of SS TIG welders. Our TIG wires strictly conform with the standards and specifications of American Welding Society (AWS) and are manufactured in the SS grades AISI 307, 307Si, 308, 308H, 308L, 308LSi, 309, 309L, 309LSi, 309LMo, 310, 312, 316, 316H, 316L, 316LSi, 317, 317Si, 318Si, 321, 347, 347Si, 409, 409Cb, 409Ti, 410, 410NiMo, 420, 430, 430LNb, 904L, 2209.

To cater the varied requirements and demands of TIG welding, Stainless steel TIG welding wires ranging from 0.80 mm to 6.00 mm diameter are manufactured by Venus Wire Industries Pvt. Ltd. State of the art heat treatments facilities and globally accredited manufacturing processes ensure the quality outcome of SS TIG wires. While wires up to 10 Kg are packed in card board tubes, 25 Kg lot are placed in fiber tubes which are further packed in cardboard boxes. In fact, on request, our wires are also provided in tubular carriers.

Grades and sizes of each and every wire above the sizes 1.6 mm are embossed on both the sides. On client’s request we also make customized markings such as heat number, brand name and batch number on the wires.

For GTAW (TIG) Process

Diameter

mm	0.80	0.90	1.00	1.20	1.60	2.00	2.40	3.20	4.00	5.00	6.00
Inch	0.030	0.035	0.040	0.045	0.062	0.080	0.093	0.125	0.156	0.1875	0.236

Grades

307Si, 308L, 309L, 309LSi, 309LMo, 310, 312, 316L, 316LSi, 317, 317L, 318Si, 321, 347, 347Si, 409, 409Cb, 409Ti, 410, 410NiMo, 420, 430, 430LNb, 904L, 2209, 630, 2594, NiCr-3, NiCrMo-3

Length Available

36 Inches & 1000 mm

Identification


Grades & size embossed on both ends of the rods for diameter 1.60 mm (0.062″) & above.	Customized markings like heat number, brand name, batch number etc possible on request

Packaging


Packed in card board tube 1 kg. to 10 kg., 2 lb to 22 lb	Fiber tubes further packed in cardboard boxes. 25 kg / 50 lb	Wire on tubular carrier

We also offer “Customized Packaging & Labelling Solutions” as per requirements